Experiments and computer simulations have revealed some unusual results of elastohydrodynamic lubrication (EHL) associated with a high degree of thermally induced inhomogeneous shear across the lubricant film, or thermal shear localization. The results include the development of a sizable film dimple in the central EHL region and a dramatic reduction in EHL traction. In this study, a theoretical analysis is carried out to determine the conditions under which the thermal shear localization may develop in EHL films. For a Newtonian lubricant obeying the Barus law of viscosity, a dimensionless group-parameter is identified that fully governs the degree of the thermal inhomogeneous shear. Results are presented that show the critical range of values of this parameter corresponding to the onset of the shear localization. The analysis is also extended to lubricants with non-Newtonian behavior. Results suggest that the same dimensionless group-parameter may be used to measure the degree of the shear localization when the lubricant viscosity in the parameter is replaced by an effective viscosity that accounts for the non-Newtonian effect.

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