Abstract
Four-bar linkages are critical fundamental elements of many mechanical systems, and their design synthesis is often mathematically complicated with iterative numerical solutions. Analytical methods based on Fourier coefficients can circumvent these difficulties but have difficulties with sampling points adjustment and solutions of the design equations in previous studies. In this paper, an improved Fourier-based analytical synthesis method is presented, which transforms the function generation synthesis of planar four-bar linkages into a problem of solving design equations. Calculation of the Fourier coefficients is discussed, including the discretization of the prescribed function and an improved sampling points adjustment method. It is shown that the Fourier coefficients can be computed efficiently and accurately by discretizing the prescribed function with a small number of sampling points. The proposed sampling adjustment method overcomes the difficulty of easily resulting in non-Grashof solutions by considering the complete period of the prescribed function. An improved Sylvester's dialytic elimination method is presented to solve design equations. The method reduces the computation time and avoids cumbersome procedures without generating additional invalid solutions. Several examples are presented to demonstrate the advantages of the proposed synthesis method, which is easy-understanding and efficient, and yields more accurate solutions than available synthesis methods.
