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Journal Articles

Localized Manipulation of Martensite Transformation in Double-Sided Incremental Forming by Varying the Deformation Path

Shayan Darzi, Enrico Tulung, Brad L. Kinsey, Jinjin Ha
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2024, 146(11): 110906.
Paper No: MANU-24-1224
https://doi.org/10.1115/1.4066123
Published Online: September 11, 2024
...@unh.edu incremental sheet forming reforming toolpath deformation-induced martensite transformation stainless steel modeling and simulation nontraditional manufacturing processes sheet and tube metal forming References [1] Jeswiet , J. , Micari , F. , Hirt , G...
View Article titled, Localized Manipulation of Martensite Transformation in Double-Sided Incremental Forming by Varying the Deformation Path
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Topics: Deformation, Geometry, Simulation, Toolpaths, Temperature, Stainless steel
Journal Articles

A Dynamic Material Flow Model for Risk-Informed Decision-Making in Decarbonizing Global Aluminum Manufacturing

Sidi Deng, Yongxian Zhu, Daniel R. Cooper, John W. Sutherland
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. November 2024, 146(11): 110904.
Paper No: MANU-24-1204
https://doi.org/10.1115/1.4065695
Published Online: September 11, 2024
... 19 03 2024 21 05 2024 04 06 2024 11 09 2024 Graphical Abstract Figure aluminum dynamic material flow analysis decarbonization simulation risk analysis modeling and simulation process engineering process planning sustainable manufacturing National...
View Article titled, A Dynamic Material Flow Model for Risk-Informed Decision-Making in Decarbonizing Global Aluminum Manufacturing
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Topics: Aluminum, Aluminum industry, Carbon, Emissions, Flow (Dynamics), Simulation, Manufacturing, Recycling, Uncertainty, Risk-based decision making
Journal Articles

Debonding Fiber Damage Mechanism Modelling for Machining Damage Inhibition During Rotary Ultrasonic Face Grinding SiO 2f /SiO 2

Accepted Manuscript
Longxu Yao, Zhanqiang Liu, Qinghua Song, Bing Wang, Yukui Cai, Qiang Luan, Hongxin Wang
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1369
https://doi.org/10.1115/1.4066399
Published Online: August 30, 2024
... and abrasive processes Machining processes Modeling and simulation nontraditional manufacturing processes Accepted Manuscript Not Copyedited Journal of Manufacturing Science and Engineering. Received May 31, 2024; Accepted manuscript posted August 26, 2024. doi:10.1115/1.4066399 Copyright © 2024 by ASME...
View Article titled, Debonding Fiber Damage Mechanism Modelling for Machining Damage Inhibition During Rotary Ultrasonic Face Grinding SiO 2f /SiO 2
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Topics: Damage, Fibers, Grinding, Machining, Modeling
Journal Articles

Effects of Aluminum Plate Initial Residual Stress on Machined-Part Distortion

Michael Seger, Ritin Mathews, Deon Marais, Andrew M. Venter, Jeremiah Halley, Jyhwen Wang, Arif Malik
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101006.
Paper No: MANU-23-1663
https://doi.org/10.1115/1.4066155
Published Online: August 29, 2024
View Article titled, Effects of Aluminum Plate Initial Residual Stress on Machined-Part Distortion
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Topics: Stress, Neutron diffraction, Machining
Journal Articles

4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy

Michael Biehler, Daniel Lin, Reinaldo Mock, Jianjun Shi
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101009.
Paper No: MANU-24-1265
https://doi.org/10.1115/1.4066222
Published Online: August 29, 2024
... Figure 4D printing dynamic 3D profile evolution process optimization and control 3D point clouds additive manufacturing control and automation inspection and quality control modeling and simulation nontraditional manufacturing processes process engineering sensing monitoring...
View Article titled, 4DYNAMO: Analyzing and Optimizing Process Parameters in 4D Printing for Dyna mic 3D Shape Mo rphing Accuracy
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Topics: 4d printing, Flow (Dynamics), Optimization, Shapes, Simulation, Additive manufacturing
Journal Articles

Modeling and experimental investigation of surface generation in diamond micro chiseling

Accepted Manuscript
Zijian Zhu, Chenyang Zhao, Yang Yang, Honglu Li
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1304
https://doi.org/10.1115/1.4066378
Published Online: August 26, 2024
... simulation model can estimate DMC topography with an error of less than 0.5 μm. Simultaneously, the optimal DMC strategy is obtained through experiments. 07 05 2024 20 08 2024 21 08 2024 26 08 2024 Micro- and nano-machining and processing Modeling and simulation Precision...
View Article titled, Modeling and experimental investigation of surface generation in diamond micro chiseling
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Topics: Diamonds, Machining, Modeling, Cutting, Damping, Dynamics (Mechanics), Errors, Finite element model, Simulation, Simulation models
Journal Articles

Understanding residual stress evolution in directed energy deposition with interlayer deformation

Accepted Manuscript
Abeer Mithal, Niroj Maharjan, Nicholas Yew Jin Tan, Youxiang Chew, Sridhar Idapalapati
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1266
https://doi.org/10.1115/1.4066333
Published Online: August 23, 2024
... Additive manufacturing Advanced materials and processing Laser processes Modeling and simulation nontraditional manufacturing processes Accepted Manuscript Not Copyedited Journal of Manufacturing Science and Engineering. Received April 21, 2024; Accepted manuscript posted August 15, 2024. doi...
View Article titled, Understanding residual stress evolution in directed energy deposition with interlayer deformation
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Topics: Additive manufacturing, Deformation, Lasers, Stress, Shot peening, Compressive stress, Heating, Relaxation (Physics), Advanced materials, Equipment performance
Journal Articles

Ultrasonic Levitation as a Handling Tool for In-Space Manufacturing Processes

Accepted Manuscript
Jan Raffel, Torben Böhm, Jan Duesing, Marvin Röhl, Carsten Schilde, Ajay P. Malshe, Ludger Overmeyer, Christoph Lotz
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng.
Paper No: MANU-24-1284
https://doi.org/10.1115/1.4066335
Published Online: August 23, 2024
...@purdue.edu Email: ludger.overmeyer@ita.uni-hannover.de Email: christoph.lotz@ita.uni-hannover.de 30 04 2024 06 08 2024 06 08 2024 23 08 2024 Additive manufacturing Control and automation Laser processes Materials handling Modeling and simulation Powder processing...
View Article titled, Ultrasonic Levitation as a Handling Tool for In-Space Manufacturing Processes
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Topics: Additive manufacturing, Levitation, Manufacturing, Materials handling, Simulation, Acoustics, Melting, Particulate matter, Reduced gravity environments, Computer vision
Journal Articles

A Comprehensive Model to Compute Roll Gap Profile for a Rolling Mill Including Bearing and Mill Housing Deflections

Giorgio Previati, Pietro Stabile, Federico Ballo, Davide Sghirlanzoni, Leonardo Frascino
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101004.
Paper No: MANU-23-1753
https://doi.org/10.1115/1.4066076
Published Online: August 21, 2024
... elements–analytical model bulk deformation processes (e.g. extrusion, forging, wire drawing, etc.) modeling and simulation Cold-rolled strips are widely used in various applications and industries, ranging from the automotive industry, where they are employed for the realization of body panels...
View Article titled, A Comprehensive Model to Compute Roll Gap Profile for a Rolling Mill Including Bearing and Mill Housing Deflections
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Topics: Bearings, Finite element analysis, Finite element model, Rolling mills, Stiffness, Strips, Deformation
Journal Articles

Iterative Stress Reconstruction Algorithm to Estimate Three-Dimensional Residual Stress Fields in Manufactured Components

Ritin Mathews, Arif Malik, Jaydeep Karandikar, Christopher Tyler, Scott Smith
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091009.
Paper No: MANU-23-1528
https://doi.org/10.1115/1.4065848
Published Online: July 15, 2024
... 07 2024 Graphical Abstract Figure residual stress stress reconstruction wrought material additively manufactured materials advanced materials and processing modeling and simulation Office of the Secretary of Defense 10.13039/100005713 2460-Z435-21...
View Article titled, Iterative Stress Reconstruction Algorithm to Estimate Three-Dimensional Residual Stress Fields in Manufactured Components
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Topics: Stress, Algorithms, Steel, Additive manufacturing
Journal Articles

Experimental Investigation of Processing Temperature Effect on Adhesive Bond Strength Between Engineering Thermoplastics in the Plastic Injection Molding Process

Ali Özel, Emrecan Soylemez
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. October 2024, 146(10): 101001.
Paper No: MANU-24-1177
https://doi.org/10.1115/1.4065847
Published Online: July 15, 2024
... molding and other polymer fabrication processes modeling and simulation process engineering Graphical Abstract Figure 13 03 2024 25 06 2024 27 06 2024 15 07 2024 1 Corresponding author. Email: esoylemez@itu.edu.tr Email: ali.ozel94@gmail.com...
View Article titled, Experimental Investigation of Processing Temperature Effect on Adhesive Bond Strength Between Engineering Thermoplastics in the Plastic Injection Molding Process
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Topics: Polymers, Temperature, Adhesion, Tensile strength, Adhesives, Injection molding, Bond strength
Journal Articles

A Mathematical Modeling of Computer Numerical Control Skiving Process for Manufacturing Helical Face Gears Using Sensitivity Matrix Combined With Levenberg–Marquardt Algorithm

Khoe-Qui Le, Yu-Ren Wu, Trong-Thuan Luu
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091007.
Paper No: MANU-24-1113
https://doi.org/10.1115/1.4065725
Published Online: July 5, 2024
... precision and feasibility in the hobbing method of face gears. However, the particular hobbing and shaping processes of face gears have been cost-intensive, restricting their applicability. design for manufacturing modeling and simulation Graphical Abstract Figure 16 02 2024...
View Article titled, A Mathematical Modeling of Computer Numerical Control Skiving Process for Manufacturing Helical Face Gears Using Sensitivity Matrix Combined With Levenberg–Marquardt Algorithm
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Topics: Gears, Machining
Journal Articles

Capturing Local Temperature Evolution During Additive Manufacturing Through Fourier Neural Operators

Jiangce Chen, Wenzhuo Xu, Martha Baldwin, Björn Nijhuis, Ton van den Boogaard, Noelia Grande Gutiérrez, Sneha Prabha Narra, Christopher McComb
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. September 2024, 146(9): 091001.
Paper No: MANU-23-1697
https://doi.org/10.1115/1.4065316
Published Online: May 30, 2024
... neural operators temperature evolution modeling and simulation rapid prototyping and solid freeform fabrication Directorate for Engineering 10.13039/100000084 CMMI-1825535 Additive manufacturing (AM) has become more than a niche laboratory technology and is garnering attending...
View Article titled, Capturing Local Temperature Evolution During Additive Manufacturing Through Fourier Neural Operators
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Topics: Heat, Simulation, Temperature, Additive manufacturing
Journal Articles

Digital Twin in Process Planning of the Additive and Subtractive Process Chain for Laser Metal Deposition and Micro Milling of Stainless Steel

Berend Denkena, Marcel Wichmann, Talash Malek, Hai Nam Nguyen, Makoto Kato, Kaito Isshiki, Ryo Koike, Yasuhiro Kakinuma
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2024, 146(7): 071004.
Paper No: MANU-23-1718
https://doi.org/10.1115/1.4065415
Published Online: May 21, 2024
... algorithms showed a mean absolute percentage error (MAPE) of 4, 17, and 16%, respectively. Graphical Abstract Figure additive manufacturing machining processes modeling and simulation process planning 27 11 2023 22 04 2024 23 04 2024 21 05 2024 Email...
View Article titled, Digital Twin in Process Planning of the Additive and Subtractive Process Chain for Laser Metal Deposition and Micro Milling of Stainless Steel
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Topics: Additive manufacturing, Chain, Cutting, Digital twin, Geometry, Lasers, Machining, Milling, Production planning, Surface roughness
Journal Articles

Warm Air Bending of AZ31B Sheets Based on an Online Local Contact Heating Method

Xu Wang, Tong Wen, Feng Liu, Yin Zhou
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. July 2024, 146(7): 071003.
Paper No: MANU-23-1503
https://doi.org/10.1115/1.4065484
Published Online: May 21, 2024
... bending processes still poses a challenge. warm forming air bending contact heating thermomechanical coupling analysis AZ31B design for manufacturing modeling and simulation sheet and tube metal forming sustainable manufacturing Graphical Abstract Figure 12 08 2023...
View Article titled, Warm Air Bending of AZ31B Sheets Based on an Online Local Contact Heating Method
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Topics: Finite element analysis, Heat transfer, Heating, Temperature, Thermomechanics
Journal Articles

Physics-Informed Machine Learning of Argon Gas-Driven Melt Pool Dynamics

R. Sharma, Y. B. Guo, M. Raissi, W. Grace Guo
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2024, 146(8): 081008.
Paper No: MANU-23-1729
https://doi.org/10.1115/1.4065457
Published Online: May 21, 2024
... 21 05 2024 Graphical Abstract Figure metal additive manufacturing melt pool dynamics physics-informed machine learning inverse machine learning modeling and simulation Division of Civil, Mechanical and Manufacturing Innovation 10.13039/100000147 2152908...
View Article titled, Physics-Informed Machine Learning of Argon Gas-Driven Melt Pool Dynamics
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Topics: Boundary-value problems, Dynamics (Mechanics), Machine learning, Physics, Temperature, Pressure, Simulation
Journal Articles

A Physics-Based Model-Data-Driven Method for Spindle Health Diagnosis, Part I: Modeling of Geometric Faults

Chung-Yu Tai, Yusuf Altintas
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2024, 146(8): 081004.
Paper No: MANU-23-1548
https://doi.org/10.1115/1.4065062
Published Online: May 7, 2024
... author. Email: harkat07@student.ubc.ca Email: altintas@mech.ubc.ca 09 09 2023 08 03 2024 10 03 2024 07 05 2024 Graphical Abstract Figure bearing fault unbalance spindle vibration characteristic frequency digital twin machine tool dynamics modeling...
View Article titled, A Physics-Based Model-Data-Driven Method for Spindle Health Diagnosis, Part I: Modeling of Geometric Faults
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Topics: Bearings, Vibration
Journal Articles

A Physics-Based Model-Data-Driven Method for Spindle Health Diagnosis, Part II: Dynamic Simulation and Validation

Chung-Yu Tai, Yusuf Altintas
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2024, 146(8): 081005.
Paper No: MANU-23-1549
https://doi.org/10.1115/1.4065221
Published Online: May 7, 2024
... Corresponding author. Email: harkat07@student.ubc.ca Email: altintas@mech.ubc.ca 09 09 2023 18 03 2024 26 03 2024 07 05 2024 Graphical Abstract Figure bearing fault tool holder unbalance spindle dynamics vibration digital twin machine tool dynamics modeling...
View Article titled, A Physics-Based Model-Data-Driven Method for Spindle Health Diagnosis, Part II: Dynamic Simulation and Validation
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Topics: Bearings, Vibration, Stiffness
Journal Articles

A Physics-Based Model-Data-Driven Method for Spindle Health Diagnosis—Part III: Model Training and Fault Detection

Chung-Yu Tai, Yusuf Altintas
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. August 2024, 146(8): 081006.
Paper No: MANU-23-1550
https://doi.org/10.1115/1.4065227
Published Online: May 7, 2024
... spindle vibration machine learning recurrent neural network gated recurrent unit unbalance bearing fault detection machine tool dynamics modeling and simulation sensing monitoring and diagnostics Natural Sciences and Engineering Research Council of Canada 10.13039/501100000038 IRCPJ...
View Article titled, A Physics-Based Model-Data-Driven Method for Spindle Health Diagnosis—Part III: Model Training and Fault Detection
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Topics: Artificial neural networks, Bearings, Flaw detection, Optimization, Physics, Vibration, Testing, Algorithms, Sensors, Trains
Journal Articles

Hybrid Analytical-Numerical Modeling of Surface Geometry Evolution and Deposition Integrity in a Multi-Track Laser-Directed Energy Deposition Process

Chaitanya Vundru, Gourhari Ghosh, Ramesh Singh
Journal: Journal of Manufacturing Science and Engineering
Publisher: ASME
Article Type: Research Papers
J. Manuf. Sci. Eng. June 2024, 146(6): 061008.
Paper No: MANU-23-1445
https://doi.org/10.1115/1.4065274
Published Online: April 29, 2024
... 07 2023 01 04 2024 01 04 2024 29 04 2024 Graphical Abstract Figure laser directed energy deposition multi-track deposition residual stresses steady-state deposition height defects additive manufacturing laser processes modeling and simulation...
View Article titled, Hybrid Analytical-Numerical Modeling of Surface Geometry Evolution and Deposition Integrity in a Multi-Track Laser-Directed Energy Deposition Process
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Topics: Geometry, Lasers, Melting, Modeling, Stress, Steady state, Thermomechanics, Temperature, Particulate matter