Friction Saturated Limit Cycle Oscillations—Test Rig Design and Validation of Numerical Prediction Methods

In this paper, an experimental test rig for friction saturated limit cycle oscillations is proposed to provide a validation basis for corresponding numerical methods. Having in mind the application of turbine blades, an instrumented beam-like structure equipped with an adjustable velocity feedback loop and dry frictional contacts is designed and investigated. After dimensioning the test rig by means of a simplified one-dimensional beam model and time domain simulations, the specific requirements of limit cycle oscillations for the design of the frictional contact, the velocity feedback loop and the excitation system are discussed and possible solutions are presented. Also appropriate measuring principles and evaluation techniques are assessed. After commissioning of the test rig, the influence of the negative damping and the normal contact force on the limit cycle oscillations is measured and the practical stability is investigated. The test rig shows linear dynamics for sticking contact and highly repeatable limit cycles. The measured results are discussed regarding the consistency with theory and compared to the predictions of a three dimensional reduced order model solved in frequency domain by the harmonic balance solver OrAgL. It is demonstrated that the numerical modeling strategy is able to accurately reproduce the measured limit cycle oscillations, which stabilized for different contact normal forces and self-excitation levels.